Quality is one of the main criteria on a production line and the ability to ensure product quality during the full production process is essential. In this use case, we will look at an example using a roasting machine. Roasting is a delicate craft that requires precision, expertise and consistency to achieve the desired flavor profiles in coffee, nuts and other food products. Traditional roasting machines have been the backbone of the industry, but now, with the integration of technologies such as Artificial Intelligence (AI), we are witnessing a remarkable leap forward in the production quality. By monitoring variables such as temperature, humidity or roasting duration, AI can continuously analyze and adjust the roasting process in real-time to optimize the quality of the final product with unparalleled precision and consistency.
Approach
This use case is based on the “Production quality” dataset from Kaggle.
The goal was to predict roasting quality based on different variables.
The roasting machine consists of 5 chambers containing 3 temperature sensors each. There are also sensors used to measure the layer height and the humidity of the raw material entering the machine. So, 17 sensors in total.
In this example, the quality is measured in a laboratory. The AI model will use examples to understand the relationship between the sensor values and the quality measured. This replaces the manual steps that take place in the laboratory to gain time.
The dataset contains sensor data recorded every minute (from all 17 sensors), and a quality value determined each hour. For simplicity, we only look at the sensor data that precedes the quality measurement. Another approach would be to concatenate all sensor measurements.
We then used NanoEdge AI Studio to create an Extrapolation project that can predict the quality of the roasted goods based on the data from the 17 sensors every hour.
Sensor
Temperature, humidity and displacement sensors.
Data
Extrapolation target: Production quality
Signal length: 17 (multi sensors)
Data rate: every hour
Results
Extrapolation:
90.81% accuracy, 0.1 Kbytes of RAM, 189.8 Kbytes of Flash memory
